Posted by: | on June 7, 2013

Sailor – SR-Ⅲ Series

sailor sr-3
A take-out robot for molding optical disc of CD, DVD etc.
Take-out dry cycle in less than 0.1 sec.
Shorten the average disc production time.

For 393～670kN(40-70 ton)
Molding Machine Application
■Introduce product and function
● New design model for lower costs 　
● 2 axis servo type of swing and extract
● Compact, light weight 15 kg(main body)
● Low inertia design,
special carbon made arm
● Vibration suppressing Control 　
● Achieve low noise low vibration
by optimized setup		 　
Standard Specifications
For disc of Φ80,Φ120
Disc vacuum range Φ15～Φ35
Gate-way Ｄｉｓｃ gate, Cold sprue
Take-out from Non-operator side
Take-out time Less than 0.1 sec.
（A dry cycle time from mold open to mold close）
Cycle time 3.0 sec.(molding cycle-time）
Size Robot：Ｌ 525×Ｗ 550×Ｈ 195（Arm at origin position）
A built-in controller (L 440×W 250×H 640mm)
Weight Robot： approx.15kg　Built-in Controller ：approx.15kg
Swing degree Max 120°
Extraction stroke 0～20mm
Normal air pressure 490kPa
Max. air pressure capacity 970kPa
Consumption 5NL/cycle
Power supply AC200V　3 phase 50/60 Hz
Electric power required 10A

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Posted by: | on June 7, 2013

Sailor – RX-8 Series

Sailor RX-8

 

Compact type air drive runner picker
Low cost model of a new created runner picker
Improved functionality more easier to purchase!
For 50-150 ton Molding Machine Application

 

RX-8 ■Introduce product and function
● Lightweight, compact pendant body
● Endurable
● 4 times faster CPU process speed.
An up-grade controller
up-grade the operation and reliability.
・ One chip microcomputer equipped
・ New type controller
・ Backlight words display of two way communication type
・ Robot “enable (use) / disable (not use)” switching switch inside
・ Alarm massage display
・ Alarm history display
・ Mold memory
・ Confirmation operation

 

Body Size H1239（～1139）×W357.5×L864mm
Weight 39.5kg
Power supply DC24V
Maximum Electric Power requirement 20W
Normal air pressure 0.5～0.6MPa
Maximum air pressure 0.97MPa
Air Consumption 12NL/cycle
Actuating method Air cylinder

Diameter of Cylinder Stroke
Vertical 25Φ 550mm
Horizontal 20Φ 75mm
Swing 40Φ 100mm
Adjustment range Vertical 90～190mm from mounted face
Horizontal 50～350mm from mounted face
Swing angle 60～90 Operator side/non-operator side (both available)

 

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Posted by: | on June 7, 2013

Sailor – RZ-C Series

RZ-C

 

Extraction Robots with AC servo drive in Traverse Axis!!

 

Overall Dry cycle 6.0sec
For 50-250 ton Molding Machine Application
■Introduce product and functions

3or5 axis Pneumatic Extraction Robots with AC servo motor in traverse axis.
Combining High Performance of AC servo Technology and High Price Performance of Pneumatic Operation.
● High performance mechanism
Linear guides on all axis keep accuracy and durability.
● Various functions in standard specification
Palletizing on traverse axis, sampling mode,
initial rejection, NG rejection……. lots more!
● Simple structure makes high productivity
Accurate and durable take-out
…..continuous operation.
● Operational Touch Pendant
Compact and light, Easy to operate by a hand,
Multiple languages are available.

 

Power Supply AC200V±10%　50/60Hz
Max electric power required 1kVA
Normal air pressure 0.5～0.6MPa
Max air pressure capacity 0.97MPa
Max loading capacity 7kgs（including chuck unit）
Air Consumption Single Arm: 45Nl/cyc, Double Arms: 65Nl/cyc
Model Arm For Molding Machine
Application		 Movable Range
Traverse
Stroke
max [mm]		 Vertical Stroke
max [mm]		 Horizontal Stroke
max [mm]
Parts-side Runner-side Parts-side Runner-side
RZ-200C S 50～250ton 1400 800 150
W 800 850 150 100
S：Single Arm W：Double Arms
Standard Specifications
1 Parts Vacuum Circuit w/part detection
2 Mechanical Parts Chuck w/part detection
3 Parts Side Runner Chuck Circuit (including Runner detection)
4 A-Type Wrist Turn Unit
5 Horizontal Wrist Turn Unit
6 Runner release Positioning
7 Traverse Axis Palletizing of 225 positions
8 Intermediate Traverse Wait Positioning
9 Definable Auxiliary Machine Interlock
10 Periodical Sampling Mode
11 Priority Sampling Mode
12 Release between Molds
13 Initial Reject Mode
14 NG Parts Reject Mode
15 Mold Memory with comments (numeric, alphabets) 15 molds
16 Maintenance Monitor
17 Operation Monitor (Operation Guide)
18 Alarm Monitor (Alarm Report, Trouble Shooting)
19 Overflow Reject Mode
20 Molding Shutdown Mode after Consecutive NG Signals
Optional Specifications
1 Parts Vacuum Dual-System Circuit (for increased volume of products)
2 Parts Vacuum Dual-System Circuit (for Parts release 2 positions)
3 Gate-Cut at Traverse End
4 Inside Chuck Gate-Cut

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Posted by: | on June 7, 2013

Sailor – RZ-αⅡ Series

RZ-αⅡ

Compact body with Sailor Technology

For 75-350 ton Molding Machine Application

Take-out dry cycle below 1.0 sec.
Overall dry cycle below 6.0 sec.
■Introduce product and functions
3 or 5 Axis Full Servo Automatic Extraction Robots.
Advanced function [vibration suppressing control] and so on, all machine equipped new idea and new technology.
Vibration Free…Advanced function
[Vibration Suppressing Control]
Reduce the arm vibration by 1/10th(*) delivers more accurate and speedy take-out.
(in-house comparison)
Small and Light Weight
[Handy Touch Panel]
This plastic operation panel can be a hand-held pendant…..easy to operate by a hand. Japanese, English and Chinese languages are available.
Reliable and Durable
[Rack and Pinion Mechanism]
The vertical and traverse adopt a reliable and durable rack and pinion mechanism.
(except telescopic type)

 

Power Supply AC200V±10% 50/60Hz
Max electric power required 4kVA
Normal air pressure 0.5～0.6MPa
Max air pressure capacity 0.97MPa
Max loading capacity 8kg（including chuck unit）
Accuracy of re-positioning ±0.1mm

 

Model Vertical
guide		 Arm Molding
machine
application		 Movable Range Weight
(Standard Spec)
[kg]
Vertical
stroke
max[mm]		 Traverse
stroke
max[mm]		 Horizontal
stroke max[mm]
Part
-side		 Runner
-side
RZ-100αⅡ Standard S 75～120t 700 1200 360 300
W 370 230 320
Telescopic S 360 315
W 355 230 350
RZ-200αⅡ Standard S 150～250t 800 1400 490 320
W 400 230 340
Telescopic S 490 335
W 385 230 370
RZ-300αⅡ Standard S 250～350t 1000 1600 690 410
W 600 280 440
Telescopic S 690 425
W 585 280 470
S: Single arm W: Double arms

Standard specification

1 A-type 90 degree Wrist turn unit
2 Parts vacuum Circuit, Detect Circuit
3 Mechanical parts Chuck Circuit
4 Wrist Turn Sequence Control
5 Parts & Runner Ejection Positions
6 Pirority Setting for Parts or Runner Ejection
7 Parts & Runner Vertical Position Ejection Setting
8 Definable Runner Release Position (before or after parts unload)
9 All Axis Parts Palletizing (999 positons for each axis)
10 Definable Palletizing Direction for Kick and Traverse strokes
11 Definable Shift Position and Direction for Kick and Traverse strokes
12 Intermediate Traverse Wait Positioning
13 Teaching Data Verification Check Function
14 Data Protection Function (Password)
15 Clock Setting and display Function
16 Initial Reject, NG Parts Reject, Overflow Reject
17 Molding Shutdown Mode after Consecutive NG Signals
18 Definable Auxiliary Machine Interlock
19 Proximity to Mold Halt – Vertical Axis
20 Curved Approach on Mold Movement
21 Alarm History Report
22 Set Robot Maintenance Records/ Requiremants w/Alarm Notice
23 Teach Positioning on the Fly in Full Auto Mode (max. ±3.00mm)
24 Power Save Operation
25 Sampling Mode
26 Production Control Mode

Optional Specifications

1 AB & D-type Wrist Turn Unit
2 Vacuum dual system circuit increased capacity for large product
3 Vacuum Circuit for Parts Side Runner
4 Pivot Wrist Turn Sequence Control
5 2Position for Parts Unload
6 Traverse End Gate-cut 4 positions/cycle
7 Traverse End Gate-cut Direction Setting for all axis
8 Inside Chuck Gate-cut Unload or Midway Position
9 Chuck Pitch Adjustment
10 Air Movement of Undercut Remove
11 Alarm Lamp
12 Vacuum Multiple-System Circuit (over 3 systems)
13 Blower specification
14 Vacuum Break Circuit

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Posted by: | on June 7, 2013

Sailor – RZ-E Series

RZ-E
Targeted Molding Machine 15～100 ton
■Product Introduction

3 or 5axes full servo traverse robots for small size injection molding machines .
Using high quality materials, we have achieved 57% minimization of traverse frame size without compromising any rigidity and performance. (Compare to same class of Sailor robots)

Take-Out Dry Cycle 0.8 seconds
Dry Cycle 3.5 seconds
● Rack & Pinion Mechanism
guarantee the dependability and durability.		 ● Compact･Light Weight Handy Touch Panel 
This plastic operation panel can be a hand-held pendant…easy to operate by your hand.
Japanese, English, and Chinese are available.
● Vibration Suppression Control
suppresses vibrations during products extraction.
● Energy Saving Gentle for the Earth
Robots hane energy saving mechanism on all servo axes. Energy generated during deceleration from the servo moter (regenated power) will be recycled.
● A Speedy Switch On
Start up and the switching of operation screens became more quickly, smooth your operation.
● Compact Flash Card
Teaching data of molds being saved in a compact flash card, can keep thousands of mold information.
● 「3 Positions Dead-men Switch」
3 positions dead-men switch improve safety handling
 ● Equipped a Standard Software of High Performance Operation
multi-functional palletizing operation, degate at end of traverse beam etc.

 

Power Supply AC200V±10% 50/60Hz
Maximum electric power required 3～6 kVA
Normal air pressure 0.5～0.6 MPa
Maximum air pressure capacity 0.97 MPa
Driving method AC Servo motor
Maximum loading capacity 10～15kg（inclusive of gripper weight）
Accuracy of re-positioning ±0.1mm

 

Model Molding Machine
application		 Stroke Weight
[kg]		 Maximum
Loading
Capacity
[kg]
(including
chuck
turn
unit)
Vertical
max[mm]		 Traverse
max[mm]		 Stripe
max[mm]
Parts
-side		 Runner
-side
RZ-20E S 15～50t 450 800 250 165 3
W 220 160 180
RZ-50E S 50～100t 600 1000 450 215 5
W 362 220 230
S：Single arm W：Double arm

 

Standard Specifications
1 A-type 90 degree wrist turn unit
2 Products vacuum circuit, detect circuit
3 Mechanical products chuck circuit
4 Wirst turn sequence control
5 Products & runner release position setup
6 Products & runner release priority setup
7 Products & runner vertical position setup
8 Runner release position (traverse forward / backward midway)
9 All axes palletizing (999 positions for each axis)
10 Definable palletaizing direction for kick and traverse storokes
11 Definable shift position and direction for kick and traverse storokes
12 Intermediate traverse wait position
13 Teach data verification check function
14 Clock setting and display function
15 Initial reject, NG products reject, overflow reject
16 Molding shutdown mode after consecutive NG signal
17 Definable auxiliary machine interlock
18 Proximity to mold halt – vertical axis
19 Curved approach on mold movement
20 Alarm history report with date and time
21 Maintenance period setup and alarm reminding
22 Teach positioning on-the-fly in auto mode (max. ±0.3mm)
23 Sampling mode
24 Production control mode

 

Optional Specifications
1 Volume dual syatems circuit increase capacity Programmed
in standard software.
2 Vacuum circuit for Products-Side Runner
3 Products unload 2 Positions (with vertical shift function)
4 Traverse end gate-cutting 4 positions/cycle
5 Traverse end gate-cutting all axis derection setup
6 Inside chuck gate-cutting at unload or traverse midway position
7 Alarm lamp
8 Blower specification
9 Vacuum breaking circuit
10 Vacuum multiple-system circuit (over 3 systems)

※There will be shortage of the content of controlling or solenoid valves depends on the options. Please consult us in advance.

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Posted by: | on June 7, 2013

Sailor – RZ-Σ Series

RZ-Σ
A full servo robot of advance function
■Product Introduction

3 or 5axes full servo traverse robots.
A totally utilized of servo performance, high precision injection molding machine standard model.
More Rigidity !

A high rigidity more than any models
before achieved overall.
The shaking and the noise are greatly decreased,
and durability has increased further, too.
Refined Design !

Rack & pinion mechanism is adopted for the horizontal parts.
It becomes aneat form with no ball screw.
Operator Friendly !
7inch wide display is compact, light, and easy to operate. It makes your setup time greatly shorter than ever. Functions such as the data edits and the data storage are enhanced further.
Also, “Very First in the industry” the wireless handy pendant can be used.(optinal)
Take-Out Dry Cycle 0.8 seconds
Dry Cycle 5.0 seconds
New Controller
　　

Mypro Function
With this software, your original program,
like Position, Timer, Input/Output, etc.
can be added freely.（More→）
Login Function
The administrator and ten(10) other users can be registered. The operation level of five strages can be set to each user.
Name Edit Function
Default names of teaching data and timer can be changed using keybord on the screen. Even when the robot of two or more manufactures is used at your factory, names can be united.
Collision Prevent Function
It automatically calculates max/min values to prevent the collision of parts arm, runner arm, and runner arm with wrist turn when ten key teaching.
Each axis operation can be done actually feeling it at the teaching. USB-Data Transfer
It equips with 2 slots of USB ports. The mold data can be saved in USB drive. and the backup of data is eazy. The alarm and the operation history can be saved in USB drive too.
It is a function with a high extendibility to the important of productivity and the process controll.
　Option
◇Web Function
The situation of the site can be managed by connecting LAN (Wireless LAN is also acceptable ) and the USB camera in the office via the internet.
◇Wireless Function
Wireless Handy Pendant
Wireless telecommunications with the handy pendant become possible by installing a wireless unit in the pendant. One(1) wireless pendant can control multiple robots. Because it’s a wireless, adjustment of position, timer, speed, etc. can be done from non-operator side easily.
→RZ-Σ Catalogue(pdf 808kB)

 

Power Supply AC200V±10% 50/60Hz
Maximum electric power required 3～6 kVA
Normal air pressure 0.5～0.6 MPa
Maximum air pressure capacity 0.97 MPa
Driving method AC Servo motor
Maximum loading capacity 10～15kg（inclusive of gripper weight）
Accuracy of re-positioning ±0.1mm

 

Model Molding
Machine
application		 Horizontal Forward
Limit Position[mm]		 Stroke
[mm]		 Maximum
Loading
Capacity
[kg]
Parts-side Runner-side Traverse Vertical
RZ-100Σ S 75～120t 500 – 1200 700 10
W 500 385
RZ-200Σ S 150～250t 700 – 1400 800 10
W 700 585
RZ-300Σ S 250～350t 900 – 1600 1000 10
W 900 785
S：Single arm W：Double arm
Standard Specifications
1 A-type 90 degree wrist turn unit
2 Parts vacuum circuit, detect circuit
3 Mechanical parts chuck circuit
4 Wirst turn sequence control
5 Parts release & runner release position setting
6 Priority setting for parts release & runner reject
7 Parts & runner vertical position setting
8 Runner reject position (traverse forward / backward )
9 All axes palletizing (999 positions for each axis)
10 Definable palletaizing direction for horizontal and traverse storokes
11 Definable shift position and direction for horizontal and traverse storokes
12 Intermediate traverse wait position
13 Teaching data verification check function
14 Login function NEW
15 Undercut release servo operation
16 Initial reject, NG parts reject, overflow reject
17 Shutdown circuit sfter consecutive NG reject
18 Definable 2nd machine interlock
19 Vertical arm – close to mold wait
20 Curved approach on mold movement
21 Dedailed display of operation histry and data storage NEW
22 Maintenance period setting, Alarm reminding
23 Teach positioning on-the-fly in auto mode (max. ±0.3mm)
24 Energy saving operation
25 Sampling mode
26 Production control mode
27 Mypro function

 

Optional Specifications
1 AB, D-type wrist turn unit 　Programmed in
standard software
2 Volume dual syatems circuit increase capacity
3 Vacuum circuit for Parts-Side Runner
4 Pivot wrist turn sequence controll
5 Parts unload 2 Positions (with vertical shift function)
6 Gate cut at traverse end 4 positions/cycle
7 Gate cut at traverse end all axis direction setting
8 Gate cut inside chuck at unload or traverse midway position
9 Chuck pitch adjusting
10 Undercut release pnuematic operation
11 Extension of vertical, horizontal, traverse strokes
12 Blower specification
13 Vacuum breaking circuit
14 Vacuum multiple-system circuit (over 3 systems)
15 Stand for main touch panel
16 Wireless function NEW
17 Web function NEW

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