Posted by: Eastern Plastics | on June 7, 2013
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A take-out robot for molding optical disc of CD, DVD etc.
Take-out dry cycle in less than 0.1 sec.
Shorten the average disc production time. |
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For 393~670kN(40-70 ton)
Molding Machine Application |
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■Introduce product and function
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New design model for lower costs |
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2 axis servo type of swing and extract |
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Compact, light weight 15 kg(main body) |
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Low inertia design,
special carbon made arm |
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Vibration suppressing Control |
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Achieve low noise low vibration
by optimized setup |
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Standard Specifications |
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For disc of |
Φ80,Φ120 |
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Disc vacuum range |
Φ15~Φ35 |
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Gate-way |
Disc gate, Cold sprue |
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Take-out from |
Non-operator side |
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Take-out time |
Less than 0.1 sec.
(A dry cycle time from mold open to mold close) |
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Cycle time |
3.0 sec.(molding cycle-time) |
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Size |
Robot:L 525×W 550×H 195(Arm at origin position) |
A built-in controller (L 440×W 250×H 640mm) |
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Weight |
Robot: approx.15kg Built-in Controller :approx.15kg |
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Swing degree |
Max 120° |
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Extraction stroke |
0~20mm |
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Normal air pressure |
490kPa |
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Max. air pressure capacity |
970kPa |
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Consumption |
5NL/cycle |
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Power supply |
AC200V 3 phase 50/60 Hz |
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Electric power required |
10A |
Posted in | Comments Off on Sailor – SR-Ⅲ Series
Posted by: Eastern Plastics | on June 7, 2013
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Compact type air drive runner picker
Low cost model of a new created runner picker
Improved functionality more easier to purchase! |
For 50-150 ton Molding Machine Application |
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■Introduce product and function
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Lightweight, compact pendant body |
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Endurable |
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4 times faster CPU process speed.
An up-grade controller
up-grade the operation and reliability. |
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One chip microcomputer equipped |
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New type controller |
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Backlight words display of two way communication type |
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Robot “enable (use) / disable (not use)” switching switch inside |
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Alarm massage display |
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Alarm history display |
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Mold memory |
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Confirmation operation |
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Body Size |
H1239(~1139)×W357.5×L864mm |
Weight |
39.5kg |
Power supply |
DC24V |
Maximum Electric Power requirement |
20W |
Normal air pressure |
0.5~0.6MPa |
Maximum air pressure |
0.97MPa |
Air Consumption |
12NL/cycle |
Actuating method |
Air cylinder
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Diameter of Cylinder |
Stroke |
Vertical |
25Φ |
550mm |
Horizontal |
20Φ |
75mm |
Swing |
40Φ |
100mm |
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Adjustment range |
Vertical |
90~190mm from mounted face |
Horizontal |
50~350mm from mounted face |
Swing angle |
60~90 |
Operator side/non-operator side (both available) |
Posted in | Comments Off on Sailor – RX-8 Series
Posted by: Eastern Plastics | on June 7, 2013
Extraction Robots with AC servo drive in Traverse Axis!!
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For 50-250 ton Molding Machine Application |
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■Introduce product and functions
3or5 axis Pneumatic Extraction Robots with AC servo motor in traverse axis.
Combining High Performance of AC servo Technology and High Price Performance of Pneumatic Operation.
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High performance mechanism
Linear guides on all axis keep accuracy and durability. |
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Various functions in standard specification
Palletizing on traverse axis, sampling mode,
initial rejection, NG rejection……. lots more! |
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Simple structure makes high productivity
Accurate and durable take-out
…..continuous operation. |
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Operational Touch Pendant
Compact and light, Easy to operate by a hand,
Multiple languages are available. |
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Power Supply |
AC200V±10% 50/60Hz |
Max electric power required |
1kVA |
Normal air pressure |
0.5~0.6MPa |
Max air pressure capacity |
0.97MPa |
Max loading capacity |
7kgs(including chuck unit) |
Air Consumption |
Single Arm: 45Nl/cyc, Double Arms: 65Nl/cyc |
Model |
Arm |
For Molding Machine
Application |
Movable Range |
Traverse
Stroke
max [mm] |
Vertical Stroke
max [mm] |
Horizontal Stroke
max [mm] |
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Parts-side |
Runner-side |
Parts-side |
Runner-side |
RZ-200C |
S |
50~250ton |
1400 |
800 |
150 |
W |
800 |
850 |
150 |
100 |
S:Single Arm |
W:Double Arms |
Standard Specifications |
1 |
Parts Vacuum Circuit w/part detection |
2 |
Mechanical Parts Chuck w/part detection |
3 |
Parts Side Runner Chuck Circuit (including Runner detection) |
4 |
A-Type Wrist Turn Unit |
5 |
Horizontal Wrist Turn Unit |
6 |
Runner release Positioning |
7 |
Traverse Axis Palletizing of 225 positions |
8 |
Intermediate Traverse Wait Positioning |
9 |
Definable Auxiliary Machine Interlock |
10 |
Periodical Sampling Mode |
11 |
Priority Sampling Mode |
12 |
Release between Molds |
13 |
Initial Reject Mode |
14 |
NG Parts Reject Mode |
15 |
Mold Memory with comments (numeric, alphabets) 15 molds |
16 |
Maintenance Monitor |
17 |
Operation Monitor (Operation Guide) |
18 |
Alarm Monitor (Alarm Report, Trouble Shooting) |
19 |
Overflow Reject Mode |
20 |
Molding Shutdown Mode after Consecutive NG Signals |
Optional Specifications |
1 |
Parts Vacuum Dual-System Circuit (for increased volume of products) |
2 |
Parts Vacuum Dual-System Circuit (for Parts release 2 positions) |
3 |
Gate-Cut at Traverse End |
4 |
Inside Chuck Gate-Cut |
Posted in | Comments Off on Sailor – RZ-C Series
Posted by: Eastern Plastics | on June 7, 2013
Compact body with Sailor Technology
For 75-350 ton Molding Machine Application |
Take-out dry cycle |
below 1.0 sec. |
Overall dry cycle |
below 6.0 sec. |
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■Introduce product and functions |
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3 or 5 Axis Full Servo Automatic Extraction Robots.
Advanced function [vibration suppressing control] and so on, all machine equipped new idea and new technology. |
Vibration Free…Advanced function
[Vibration Suppressing Control]
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Reduce the arm vibration by 1/10th(*) delivers more accurate and speedy take-out.
(in-house comparison) |
Small and Light Weight
[Handy Touch Panel]
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This plastic operation panel can be a hand-held pendant…..easy to operate by a hand. Japanese, English and Chinese languages are available. |
Reliable and Durable
[Rack and Pinion Mechanism] |
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The vertical and traverse adopt a reliable and durable rack and pinion mechanism.
(except telescopic type) |
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Power Supply |
AC200V±10% 50/60Hz |
Max electric power required |
4kVA |
Normal air pressure |
0.5~0.6MPa |
Max air pressure capacity |
0.97MPa |
Max loading capacity |
8kg(including chuck unit) |
Accuracy of re-positioning |
±0.1mm |
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Model |
Vertical
guide |
Arm |
Molding
machine
application |
Movable Range |
Weight
(Standard Spec)
[kg] |
Vertical
stroke
max[mm] |
Traverse
stroke
max[mm] |
Horizontal
stroke max[mm] |
Part
-side |
Runner
-side |
RZ-100αⅡ |
Standard |
S |
75~120t |
700 |
1200 |
360 |
300 |
W |
370 |
230 |
320 |
Telescopic |
S |
360 |
315 |
W |
355 |
230 |
350 |
RZ-200αⅡ |
Standard |
S |
150~250t |
800 |
1400 |
490 |
320 |
W |
400 |
230 |
340 |
Telescopic |
S |
490 |
335 |
W |
385 |
230 |
370 |
RZ-300αⅡ |
Standard |
S |
250~350t |
1000 |
1600 |
690 |
410 |
W |
600 |
280 |
440 |
Telescopic |
S |
690 |
425 |
W |
585 |
280 |
470 |
S: Single arm |
W: Double arms |
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Standard specification
1 |
A-type 90 degree Wrist turn unit |
2 |
Parts vacuum Circuit, Detect Circuit |
3 |
Mechanical parts Chuck Circuit |
4 |
Wrist Turn Sequence Control |
5 |
Parts & Runner Ejection Positions |
6 |
Pirority Setting for Parts or Runner Ejection |
7 |
Parts & Runner Vertical Position Ejection Setting |
8 |
Definable Runner Release Position (before or after parts unload) |
9 |
All Axis Parts Palletizing (999 positons for each axis) |
10 |
Definable Palletizing Direction for Kick and Traverse strokes |
11 |
Definable Shift Position and Direction for Kick and Traverse strokes |
12 |
Intermediate Traverse Wait Positioning |
13 |
Teaching Data Verification Check Function |
14 |
Data Protection Function (Password) |
15 |
Clock Setting and display Function |
16 |
Initial Reject, NG Parts Reject, Overflow Reject |
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Molding Shutdown Mode after Consecutive NG Signals |
18 |
Definable Auxiliary Machine Interlock |
19 |
Proximity to Mold Halt – Vertical Axis |
20 |
Curved Approach on Mold Movement |
21 |
Alarm History Report |
22 |
Set Robot Maintenance Records/ Requiremants w/Alarm Notice |
23 |
Teach Positioning on the Fly in Full Auto Mode (max. ±3.00mm) |
24 |
Power Save Operation |
25 |
Sampling Mode |
26 |
Production Control Mode |
Optional Specifications
1 |
AB & D-type Wrist Turn Unit |
2 |
Vacuum dual system circuit increased capacity for large product |
3 |
Vacuum Circuit for Parts Side Runner |
4 |
Pivot Wrist Turn Sequence Control |
5 |
2Position for Parts Unload |
6 |
Traverse End Gate-cut 4 positions/cycle |
7 |
Traverse End Gate-cut Direction Setting for all axis |
8 |
Inside Chuck Gate-cut Unload or Midway Position |
9 |
Chuck Pitch Adjustment |
10 |
Air Movement of Undercut Remove |
11 |
Alarm Lamp |
12 |
Vacuum Multiple-System Circuit (over 3 systems) |
13 |
Blower specification |
14 |
Vacuum Break Circuit |
Posted in | Comments Off on Sailor – RZ-αⅡ Series
Posted by: Eastern Plastics | on June 7, 2013
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Targeted Molding Machine 15~100 ton |
■Product Introduction
3 or 5axes full servo traverse robots for small size injection molding machines .
Using high quality materials, we have achieved 57% minimization of traverse frame size without compromising any rigidity and performance. (Compare to same class of Sailor robots) |
Take-Out Dry Cycle |
0.8 seconds |
Dry Cycle |
3.5 seconds |
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Rack & Pinion Mechanism
guarantee the dependability and durability. |
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Compact・Light Weight Handy Touch Panel
This plastic operation panel can be a hand-held pendant…easy to operate by your hand.
Japanese, English, and Chinese are available. |
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Vibration Suppression Control
suppresses vibrations during products extraction. |
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Energy Saving Gentle for the Earth
Robots hane energy saving mechanism on all servo axes. Energy generated during deceleration from the servo moter (regenated power) will be recycled. |
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A Speedy Switch On
Start up and the switching of operation screens became more quickly, smooth your operation. |
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Compact Flash Card
Teaching data of molds being saved in a compact flash card, can keep thousands of mold information. |
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「3 Positions Dead-men Switch」
3 positions dead-men switch improve safety handling
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Equipped a Standard Software of High Performance Operation
multi-functional palletizing operation, degate at end of traverse beam etc. |
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Power Supply |
AC200V±10% 50/60Hz |
Maximum electric power required |
3~6 kVA |
Normal air pressure |
0.5~0.6 MPa |
Maximum air pressure capacity |
0.97 MPa |
Driving method |
AC Servo motor |
Maximum loading capacity |
10~15kg(inclusive of gripper weight) |
Accuracy of re-positioning |
±0.1mm |
Model |
Molding Machine
application |
Stroke |
Weight
[kg] |
Maximum
Loading
Capacity
[kg]
(including
chuck
turn
unit) |
Vertical
max[mm] |
Traverse
max[mm] |
Stripe
max[mm] |
Parts
-side |
Runner
-side |
RZ-20E |
S |
15~50t |
450 |
800 |
250 |
165 |
3 |
W |
220 |
160 |
180 |
RZ-50E |
S |
50~100t |
600 |
1000 |
450 |
215 |
5 |
W |
362 |
220 |
230 |
S:Single arm |
W:Double arm |
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Standard Specifications |
1 |
A-type 90 degree wrist turn unit |
2 |
Products vacuum circuit, detect circuit |
3 |
Mechanical products chuck circuit |
4 |
Wirst turn sequence control |
5 |
Products & runner release position setup |
6 |
Products & runner release priority setup |
7 |
Products & runner vertical position setup |
8 |
Runner release position (traverse forward / backward midway) |
9 |
All axes palletizing (999 positions for each axis) |
10 |
Definable palletaizing direction for kick and traverse storokes |
11 |
Definable shift position and direction for kick and traverse storokes |
12 |
Intermediate traverse wait position |
13 |
Teach data verification check function |
14 |
Clock setting and display function |
15 |
Initial reject, NG products reject, overflow reject |
16 |
Molding shutdown mode after consecutive NG signal |
17 |
Definable auxiliary machine interlock |
18 |
Proximity to mold halt – vertical axis |
19 |
Curved approach on mold movement |
20 |
Alarm history report with date and time |
21 |
Maintenance period setup and alarm reminding |
22 |
Teach positioning on-the-fly in auto mode (max. ±0.3mm) |
23 |
Sampling mode |
24 |
Production control mode |
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Optional Specifications |
1 |
Volume dual syatems circuit increase capacity |
Programmed
in standard software. |
2 |
Vacuum circuit for Products-Side Runner |
3 |
Products unload 2 Positions (with vertical shift function) |
4 |
Traverse end gate-cutting 4 positions/cycle |
5 |
Traverse end gate-cutting all axis derection setup |
6 |
Inside chuck gate-cutting at unload or traverse midway position |
7 |
Alarm lamp |
8 |
Blower specification |
9 |
Vacuum breaking circuit |
10 |
Vacuum multiple-system circuit (over 3 systems) |
※There will be shortage of the content of controlling or solenoid valves depends on the options. Please consult us in advance.
Posted in | Comments Off on Sailor – RZ-E Series
Posted by: Eastern Plastics | on June 7, 2013
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A full servo robot of advance function |
■Product Introduction
3 or 5axes full servo traverse robots.
A totally utilized of servo performance, high precision injection molding machine standard model. |
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More Rigidity !
A high rigidity more than any models
before achieved overall.
The shaking and the noise are greatly decreased,
and durability has increased further, too. |
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Refined Design !
Rack & pinion mechanism is adopted for the horizontal parts.
It becomes aneat form with no ball screw. |
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Operator Friendly !
7inch wide display is compact, light, and easy to operate. It makes your setup time greatly shorter than ever. Functions such as the data edits and the data storage are enhanced further.
Also, “Very First in the industry” the wireless handy pendant can be used.(optinal) |
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Take-Out Dry Cycle |
0.8 seconds |
Dry Cycle |
5.0 seconds |
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New Controller |
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Mypro Function |
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With this software, your original program,
like Position, Timer, Input/Output, etc.
can be added freely.(More→) |
Login Function |
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The administrator and ten(10) other users can be registered. The operation level of five strages can be set to each user. |
Name Edit Function |
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Default names of teaching data and timer can be changed using keybord on the screen. Even when the robot of two or more manufactures is used at your factory, names can be united. |
Collision Prevent Function |
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It automatically calculates max/min values to prevent the collision of parts arm, runner arm, and runner arm with wrist turn when ten key teaching. |
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Each axis operation can be done actually feeling it at the teaching. |
USB-Data Transfer |
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It equips with 2 slots of USB ports. The mold data can be saved in USB drive. and the backup of data is eazy. The alarm and the operation history can be saved in USB drive too.
It is a function with a high extendibility to the important of productivity and the process controll. |
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Option |
◇Web Function |
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The situation of the site can be managed by connecting LAN (Wireless LAN is also acceptable ) and the USB camera in the office via the internet. |
◇Wireless Function |
Wireless Handy Pendant |
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Wireless telecommunications with the handy pendant become possible by installing a wireless unit in the pendant. One(1) wireless pendant can control multiple robots. Because it’s a wireless, adjustment of position, timer, speed, etc. can be done from non-operator side easily. |
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→RZ-Σ Catalogue(pdf 808kB) |
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Power Supply |
AC200V±10% 50/60Hz |
Maximum electric power required |
3~6 kVA |
Normal air pressure |
0.5~0.6 MPa |
Maximum air pressure capacity |
0.97 MPa |
Driving method |
AC Servo motor |
Maximum loading capacity |
10~15kg(inclusive of gripper weight) |
Accuracy of re-positioning |
±0.1mm |
Model |
Molding
Machine
application |
Horizontal Forward
Limit Position[mm] |
Stroke
[mm] |
Maximum
Loading
Capacity
[kg] |
Parts-side |
Runner-side |
Traverse |
Vertical |
RZ-100Σ |
S |
75~120t |
500 |
– |
1200 |
700 |
10 |
W |
500 |
385 |
RZ-200Σ |
S |
150~250t |
700 |
– |
1400 |
800 |
10 |
W |
700 |
585 |
RZ-300Σ |
S |
250~350t |
900 |
– |
1600 |
1000 |
10 |
W |
900 |
785 |
S:Single arm |
W:Double arm |
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Standard Specifications |
1 |
A-type 90 degree wrist turn unit |
2 |
Parts vacuum circuit, detect circuit |
3 |
Mechanical parts chuck circuit |
4 |
Wirst turn sequence control |
5 |
Parts release & runner release position setting |
6 |
Priority setting for parts release & runner reject |
7 |
Parts & runner vertical position setting |
8 |
Runner reject position (traverse forward / backward ) |
9 |
All axes palletizing (999 positions for each axis) |
10 |
Definable palletaizing direction for horizontal and traverse storokes |
11 |
Definable shift position and direction for horizontal and traverse storokes |
12 |
Intermediate traverse wait position |
13 |
Teaching data verification check function |
14 |
Login function NEW |
15 |
Undercut release servo operation |
16 |
Initial reject, NG parts reject, overflow reject |
17 |
Shutdown circuit sfter consecutive NG reject |
18 |
Definable 2nd machine interlock |
19 |
Vertical arm – close to mold wait |
20 |
Curved approach on mold movement |
21 |
Dedailed display of operation histry and data storage NEW |
22 |
Maintenance period setting, Alarm reminding |
23 |
Teach positioning on-the-fly in auto mode (max. ±0.3mm) |
24 |
Energy saving operation |
25 |
Sampling mode |
26 |
Production control mode |
27 |
Mypro function |
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Optional Specifications |
1 |
AB, D-type wrist turn unit |
Programmed in
standard software |
2 |
Volume dual syatems circuit increase capacity |
3 |
Vacuum circuit for Parts-Side Runner |
4 |
Pivot wrist turn sequence controll |
5 |
Parts unload 2 Positions (with vertical shift function) |
6 |
Gate cut at traverse end 4 positions/cycle |
7 |
Gate cut at traverse end all axis direction setting |
8 |
Gate cut inside chuck at unload or traverse midway position |
9 |
Chuck pitch adjusting |
10 |
Undercut release pnuematic operation |
11 |
Extension of vertical, horizontal, traverse strokes |
12 |
Blower specification |
13 |
Vacuum breaking circuit |
14 |
Vacuum multiple-system circuit (over 3 systems) |
15 |
Stand for main touch panel |
16 |
Wireless function NEW |
17 |
Web function NEW |
Posted in | Comments Off on Sailor – RZ-Σ Series